Coimbatore
08048036498
+918248238733
Roaster Machine by Vikrem Pulveriser

Roaster Machine

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08048036498

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Address Assisi Nagar, Aruna Layout, Athipalayam Pirivu, Sri Laxmi Nagar, Ganapathy, Coimbatore, Tamil Nadu 641006

Coimbatore, India, 641006

Description

A roaster machine is a device used to roast, dry, and remove moisture from various food items like nuts, seeds, grains, spices, and coffee beans. The process involves applying dry heat to enhance flavor, aroma, and shelf life through processes like caramelization and browning. Types of Roasting Machines Roasting machines are broadly categorized by their heating method and design, which affects the final product's flavor profile. Drum Roasters: These are the most common type, using a horizontal rotating drum to tumble the material within a heated environment. They primarily use a combination of conductive heat from the drum surface and convective heat from hot air. This slower method offers greater control over flavor development and a richer body in products like coffee beans. Hot-Air (Fluid Bed) Roasters: These machines force heated air through the product, which lifts and circulates the items. They rely solely on convection heat, resulting in faster and more uniform roasting. This method tends to highlight the brighter, more acidic notes in products like coffee. Continuous Roasters: Designed for large-scale, high-volume production, these conveyor-type machines move the product continuously through a series of heating elements. They are highly efficient for industrial applications like roasting makhana (fox nuts) and various grains. Pan Roasters/Uruli Roasters: These use a rotating pan or vessel (often with stationary stirrers) to roast powders and spices. They can be heated by various fuels and are known for achieving traditional tastes. Key Features and Specifications Modern roaster machines come with various features depending on their intended use (home, commercial, or industrial). Capacity: Machines range widely in capacity, from small home roasters (a few ounces per batch) to industrial machines capable of processing 1000 kg per hour. Heating Source: Common heat sources include electricity, LPG (liquefied petroleum gas), natural gas, induction heating, and even traditional firewood or biomass. Automation: Options exist for manual, semi-automatic, and fully automatic machines, with advanced models featuring programmable controls and HMI (Human Machine Interface) for consistent results. Material: Most commercial and industrial machines are constructed from high-grade stainless steel for durability, hygiene, and corrosion resistance. Control Systems: Important parameters that can be controlled include temperature (often with precise digital displays), drum speed or airflow, and roasting time. Cooling System: Many industrial and commercial roasters include a separate cooling tray or system with air suction to rapidly cool the product after roasting, which is crucial for stopping the process and preserving flavor. Safety Features: Machines often include safety sensors, cool-touch handles, and automatic shut-off mechanisms to ensure safe operation. Roaster machines are versatile tools used across different industries to improve the quality and consistency of roasted products. MODEL MOTOR PRODUCTION 10KG DRUM 0.25HP 10KG/ BATCH 25KG DRUM 0.5HP 25KG/ BATCH 50KG DRUM 1HP 50KG/ BATCH 10KG URULI 0.25HP 10KG/ BATCH 15KG URULI 0.5 HP 15KG/ BATCH

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Double Cutter Machine

A Double Cutter Pulverizer is a heavy-duty machine for grinding grains, spices, and pulses into fine powder in a single operation, featuring two rotating blades (cutters) for efficient pulverization, often with oil cooling for continuous use and stainless steel construction for hygiene, making it ideal for commercial kitchens and food processing. These machines provide high-speed, consistent grinding, transforming raw ingredients into uniform powder for various food products. How it Works & Key Features: Dual Blades: Uses two sets of sharp, rotating cutters (or blades) to crush and grind materials into very fine particles. Single Operation: Achieves fine powder in one pass, reducing processing time. Material: Typically made from robust stainless steel (SS304/SS316) for durability, hygiene, and rust resistance, with heavy-duty MS (Mild Steel) bodies available. Motor: Equipped with powerful motors (e.g., 7.5 HP, 10 HP, 15 HP) for high-speed performance, often with oil-cooled systems for continuous operation. Fineness Control: Features adjustable mesh screens to control the final powder fineness. Dust-Free Operation: Includes specialized trays or fan systems to manage dust and collect the finished powder efficiently. Applications: Spices: Turmeric, chili, coriander, etc.. Grains & Pulses: Wheat, rice, besan (chickpea flour), lentils. Herbal Products: Ayurvedic ingredients. Commercial Kitchens & Mills: For consistent, high-volume food processing. Benefits: Efficiency: High-speed grinding and single-stage processing. Consistency: Delivers uniform particle size for consistent product quality. Hygiene: Stainless steel construction ensures food safety. Versatility: Processes various dry ingredients. MODEL MOTOR CAPACITY 12D 7.5HP 60KG/HR 14D 10.HP 80KG/HR 16D 15HP 120KG/HR 12D BOX 7.5HP 60KG/HR 14D BOX 10HP 80KG/HR

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Chilly Plate Mill Machine

A Chilly Plate Mill Machine is a type of spice grinding machine (pulverizer) that uses a “plate mill” mechanism (fixed and movable grinding plates) to process dried chilies and other spices into a fine powder. It is a popular choice for commercial and industrial applications due to its efficiency and ability to control powder fineness. Mechanism and Operation The machine's working principle relies on the relative motion between a stationary (fixed) disc and a rotating (movable) disc, both of which have specific tooth patterns or rough surfaces. Feeding: Dried chilies are fed into a hopper and then typically a grinding chamber. Grinding: The material undergoes comprehensive actions, including impact by the teeth, friction, and impact between the raw materials themselves. This breaks down the chilies into smaller particles. Sieving/Separation: The ground material passes through a screen or sieve with a specific mesh size. The desired fine powder passes through, while coarser material remains for further grinding or is collected separately. Collection: Integrated systems often use a cyclone separator and dust collector to manage dust and ensure a clean, safe, and efficient material collection process. Key Features Grinding Plates: The primary feature, these plates are crucial for the grinding action. High-quality, durable materials like stainless steel or hardened cast iron are often used. Adjustable Fineness: Different mesh sieves or adjustable plate spacing allow operators to control the final texture and fineness of the chili powder. Material of Construction: Typically made with food-grade stainless steel (SS304 or SS316) for hygiene, corrosion resistance, and longevity, meeting food safety standards. Heavy-Duty Motor: A powerful motor (ranging from 2 HP for mini-machines to 20+ HP for industrial plants) ensures continuous operation without overheating, vital for bulk production. Dust Control: Modern machines often incorporate dust-free operation features, such as cyclone separators or dust collectors, for a cleaner working environment. Low Temperature Grinding (Optional): Some advanced systems utilize pneumatic conveying or heat exchangers to maintain low temperatures during grinding, which helps preserve the chili's natural color, flavor, and moisture content. Applications Chilly plate mill machines are widely used in the food processing industry, including: Spice manufacturing units Commercial kitchens and restaurants Small businesses producing their own spice blends Agro-based small enterprises MODEL MOTOR CAPACITY 8'' 2HP 7KG/HR 10'' 3HP 10KG/HR 12''BULLET 7.5HP 25KG/HR

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Drum Roaster Machine

Drum Roaster 50 Litre LPG - Packing Machine ManufacturesA drum roaster machine uses a rotating, horizontal metal drum heated from below (usually by gas burners) to roast items like coffee beans, nuts, and spices, mixing them with internal paddles for even heat transfer via conduction (drum contact) and convection (hot air). Key components include the drum, motor, heat source, exhaust fan for smoke/chaff, and a cooling tray. It offers slow, controllable roasting, developing rich flavors but requiring careful management to prevent scorching. Core Components & Function Roasting Drum: A large, cylindrical metal vessel that rotates horizontally. Heat Source: Typically gas burners located beneath the drum, heating the metal and the air inside. Paddles/Flights: Spiral fins inside the drum that tumble and mix the product for uniform roasting. Motor: Drives the drum's rotation and sometimes the cooling tray agitator. Exhaust System: Removes smoke, chaff (skins), and dust from the drum and cooling tray. Cooling Tray: A separate tray with a fan and agitator to rapidly cool the roasted product after it drops from the drum. Roasting Process Loading & Heating: Unroasted product (coffee, nuts, etc.) is loaded into the preheated drum. Drying Phase: Moisture is removed as the drum rotates, with heat transferred by conduction (from the hot drum) and convection (hot air). Browning/Development: The product browns (Maillard reaction), and sugars caramelize, developing aroma and flavor. Cooling: After reaching the desired roast level (e.g., “first crack” for coffee), the product is discharged into the cooling tray, where air rapidly cools it. Key Characteristics Heat Transfer: Uses both direct contact (conduction) and hot air (convection) for a rich flavor profile. Control: Offers high control for developing body and nuanced flavors, often used by artisans. Speed: Generally slower than air roasters, with roast times of 14-20 minutes common. Applications: Popular for coffee, but also great for nuts, seeds, and even some vegetables. Drum vs. Air Roasters Drum Roasters: Slower, richer flavor, uses conduction/convection, better for body. Air Roasters: Faster, cleaner/brighter flavor, uses 100% convection (hot air only). MODEL MOTOR CAPACITY 10KG DRUM 0.25HP 10KG/ BATCH 25KG DRUM 0.5HP 25KG/ BATCH 50KG DRUM 1HP 50KG/ BATCH